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Laser Engraving Leather Hat Patches

Fabric, Wood


– Laser Engraving Leather Hat Patches
Custom ball caps and flat-visor hats are popular gift items for a variety of occasions, and having an Epilog Laser machine allows you to personalize these items at the touch of a button! This sample club project covers laser engraving leather hat patches, as well as engraving and cutting custom wood veneer visor covers for caps. Read on to learn where we got the materials, laser parameters, and more! The best part? No sewing or stitching involved – watch the video above and see how we did it!

Project Settings

Materials Needed
Machine Used
Fusion M2 40 120w
Laser Engraving
Laser Vector Cutting
Speed80% Power100% Frequency50

Prepare the Artwork

Download the graphics above and import it into your graphic software. Make adjustments as necessary.

Design files for laser engraving leather hat patches

Send to the Laser

Send the job to the laser with the correct parameters for your machine wattage. We recommend using the bottom-up laser engraving feature to avoid excess smoke/residue settling into the engraved portions of your design.

laser engraving leather hat patches in machine
laser engraving adhesive wood veneer hat brims


When laser engraved, leather can produce more smoke/residue than other substrates, so we recommend lightly wiping off the patches with a damp cloth when you’re done to remove any residue left behind.

Lastly, remove the protective backing from the patch and brim and adhere them to your caps.

Applying the adhesive leather hat patch to the front of the cap.
close up of laser engraved hat accessories

Where can you sell custom hats and patches?

  • As wedding party gifts
  • In online shops
  • As custom birthday or anniversary gifts
  • In gift shops

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