Sample Club

Laser Cut Multi-Layer Signage

MDF, Wood

Introduction

– Laser Cut Multi-Layer Signage

Welcome to Epilog’s Sample Club—your go-to resource for laser cutting inspiration! In this step-by-step tutorial, you’ll learn how to craft a beautifully detailed multi-layer stacked sign using MDF and your Epilog Laser machine.

This project features a bold bear silhouette set against a scenic mountain and forest backdrop—perfect for adding a rustic touch to any space. Best of all, you can download the free design files and follow along to make your own. Unleash your creativity and bring this striking design to life!

We’ll walk you through:

Preparing and optimizing the included design files for laser cutting
Cutting each individual layer with precision
Assembling your sign for a seamless, professional finish

Project Settings

Materials Needed

7 sheets of 20” x 12” 3mm MDF
Double Stick Tape
Spray Paint

Chiapas Brown, Pegasus Blue, Coffee Brown, Dark Blue, Thalassa Blue, Tramontana Blue, Mystic Green, Light Yellow
Epilog Laser System

Machine Used

See suggested settings for your Laser Machine

Download Project Files

Speed

Power

DPI

Step 1: Prepare Artwork

To start, in our design software we’ll select our first design. Print the file to the laser, “Selection Only”.

Step 2: Position Artwork in the Laser Dashboard

In the Laser Dashboard, position your artwork, then change the Process Type to “Vector”. Input your laser settings, for this project we are using the preset settings for cutting 1/8″ wood, then slowing down the speed slightly to cut through the layer of tape that will be on the back of our MDF. We are using the settings of 20% Speed, 100% Power, and 10% Frequency on an 80 watt Fusion Edge 24. Name the Layer appropriately before sending to the laser, to avoid any confusion when cutting multiple layers.

Step 3: Apply Backing Tape to MDF

Apply double-stick tape to the back of every sheet of MDF except the bottom layer, to prepare them for assembly.

Step 4: Run the Jobs

At the laser, select the first file and press the start button to begin cutting. Repeat with the remaining layers after setting up your next MDF sheet.

Step 5: Spray Paint Layers

After all of the layers are cut out, spray paint each layer and allow them to dry before assembly.

Step 6: Assemble the Layers

Once the layers of your sign are dry, remove the backing tape from each layer and stack them one at a time until your sign is complete!

If you’re interested in seeing the full design process and learning how you can take a flat piece of artwork and turn it into a multi-layer sign, be sure to check out our full tutorial here on our YouTube Channel!