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Sample Club

Laser Engraving a Halloween Doormat



– Laser Engraving a Halloween Doormat
Hello, Ben here with Epilog, and welcome again to the Epilog Studio. In this Halloween focused edition of the Epilog’s DIY Sample Club, we’re featuring the engraving of a coir doormat with a Halloween focused message and typeface treatment.

Project Settings

Materials Needed
Machine Used
Fusion Pro 32 80 watt
Laser Engraving
DirectionBottom-Up Engraving

Material Information

Harvested from the coconut’s outer husk, coir is a naturally renewable fiber used in various products such as grain and produce bags, brushes, rope, and doormats.

coir coco husks raw material unprocessed
coir coconut grain material bags
coir brushes for cleaning bowls
coir rope bundles stacked organized

From seasonally themed, to abstract patterns, and family names, a coir doormat can be personalized in any number of ways and help you create an additional revenue stream for your personalization business.

coir doormat seasonal holiday umpkin themed doormat
family name coir doormat laser engraving

Sourcing Free Fonts

With our machine booting up, I’d like to tell you a little more about the Halloween styled typeface we’re using from Dafont is one of the most popular free font websites with thousands of fonts, categorized into hundreds of themes. The available theme categories make it super easy to find a font perfect for the project you have in mind. You can find a link to the font we used in the video description or page below.

dafont website free fonts for laser projects
dafont free halloween fonts for laser projects

Getting Started

First, let’s load our 24” x 18” (610 x 457mm) coir doormat into our Fusion Pro 32 80-watt laser. Once our material is seated properly into our machine, we’ll use the manual focus feature to bring the material into focus.

placing the coir doormat into the fusion pro laser
focusing the fusion pro to the coir mat thickness

Prepare the Artwork

We have this project file available for you in multiple formats (CDR, AI, PDF, and EPS), so be sure to check out the download folder to find the one(s) that you prefer.

artwork halloween doormat file options in zip

In CorelDRAW, we’ve set up our page width and height to match that of the 24″ x 18″ (610 x 457mm) coir doormat and typed out our Halloween themed phrase, Trick or Treat, Wipe Your Feet. We then applied the CF Halloween font from to the text.

halloween mat graphics coreldraw for coir doormat

Next, we’ll print our file to the laser. With the Epilog Engraver selected as our printer, we’ll then Print the project file to the Epilog Dashboard, where we’ll apply our material parameters and additional settings.

printing halloween coir doormat from coreldraw

Printing Process & Laser Parameters

At the Epilog Dashboard, the first thing you’ll notice is the Fusion Pro’s live IRIS Camera view of the coir mat piece within the work area. The IRIS Camera is included with all Fusion systems, and this unique to Epilog feature allows you to quickly drag & drop your graphics where you want them to appear on a product, and then print them in that exact location.

iris camera view graphics overlay coir doormat

For this example, we’re utilizing the top left home position and ruler guides to align our CorelDRAW page and graphics to the coir mat.

blank coir doormat in upper left corner position

Within the Epilog Dashboard, we’ll set up the perameters for the coir material.

Note: Depending on your configuration and wattage of Epilog Laser system, we suggest running a few test engravings to dial in the settings for your specific laser machine.

Engraving Settings (Coir Doormat)

Machine: 80-Watt CO2 Fusion Pro


(We recommend the Wood: Deep Engraving settings preloaded into the Epilog Dashboard and listed in your machine’s manual.)

Epilog Dashboard IRIS Camera registration face shield file

Once we’ve configured the material parameters and Fusion laser settings, each Processes Run Time is listed in the Processes panel, and the total project Run Time is can be found in the lower-left corner of the Epilog Dashboard and on the Control Panel when printed to the laser. The project Run Time is an invaluable tool to efficiently managing a lasers workflow and quickly creating projects quotes for clients within a business built on a “hourly cost” pricing methodology.

epilog dashboard process run time display
epilog dashboard total project run time display

At the Laser Cutter

With parameters applied and graphics printed to our laser, all that’s left to do is press the Go button at the laser to engrave our coir doormat project.

control panel job select list display information
control panel job running display information

With an industry-leading motion control system and the fastest engraving speeds in the industry, the Fusion Pro made quick work of our coir fiber doormat project, and look at the contrast of that mark!

halloween doormat engraving at the fusion pro progression1
 halloween doormat engraving at the fusion pro progression4
halloween doormat engraving at the fusion pro progression 5

halloween doormat engraving at the fusion pro progression 6
halloween coir doormat in fusion pro bed workarea final

Personalized Coir Doormat Application

And there you have it, my friends! A fun and festive home décor doormat, prime for any doorstep or entryway this Halloween holiday!

halloween doormat engraving on the doorstep

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