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Sample Club: Engraved & Cut Wooden Coaster Set

This Sample Club project was submitted to us by Epilog customer Duncan Crawford of Westminster, MD. Using plywood Duncan created a simple, yet sophisticated coaster set including a handy case in which to store them.

The design is vector-based so it can be resized to fit your needs. Additionally, you can further customize the design to include names, initials or favorite quotations. Read on to learn how we created this fun and profitable gift item.

Thank you to Duncan for sharing his creative design
and vision! Have a project you’d like to share in Epilog’s Sample Club? Email Amy Dallman at amyd@epiloglaser.com to learn how you can be
featured in one of our newsletters!

You'll need:

  • 18” x 12” sheet of plywood, 1/4” thick.
  • Wood glue
  • Waterproof finish.
  • Sandpaper (optional).
  • Wood stain/finish (optional).
 

laser engraved coaster set created on an Epilog Laser system

 

 
Files: Right click the file below and choose "Save target as." Open the file in CorelDraw 8 or later.
sc_wooden_coaster_set.cdr   sc_wooden_coaster_shipping.cdr (optional if you choose to ship the final product.)
 


 

Please consult your owner's manual for the proper settings for your machine.

The machine used for this project was a 40-watt Epilog Helix and we used the following settings:

Engraving: 45% speed, 100% power
Cutting: 20% speed, 50% power, 500 frequency
DPI: 600

  • Insert the plywood into the upper left corner of
    the engraver.
  • Open the file sc_wooden_coaster_set.cdr
  • Send the job to the laser.

We used finished plywood for this project so there was
no sanding or staining involved. If you selected
unfinished plywood, you may opt to sand and stain
until you reach the look you want.



cutting and engraving plywood with an Epilog Laser system



   

After you pieces have been cut, wipe away any
wood residue with a damp cloth. If you used unfinished plywood, now is the time to sand and apply wood stain if you'd like.

After your pieces have dried, apply a coat of waterproof wood finish (this will prevent eventual delamination and water rings.)

 
laser cut coasters done on an Epilog Laser system


 

Now that all of your pieces are ready to go, it's time to assemble the coaster holder. Using wood glue, adhere the sides to the base of the box and let it dry. Remove any excess glue with a warm, damp cloth. Place the coasters within the holder and you’re all set!

If you are interested in shipping the coaster set, download sc_wooden_coaster_shipping.cdr. This file contains easy instructions for creating paper seperators and box top to avoid damage/scuffing during shipping.

  complete engraved and cut plywood coasters created on an Epilog Laser system
 
 
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